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JapaneseAnalysis of the production process of embroidery badges
Author：小编
ｕｐｄａｔｅ time：2023-02-25
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Embroidery badge making means to embroider the logo or pattern design on the fabric according to the embroidery machine on the computer, and then carry out a series of cutting and modification on the fabric, and finally make a cloth badge with embroidery patterns, namely embroidery badge. It is widely used in all kinds of casual clothing, sunshade hats (hat badges), shoulder badges (shoulder badges), and is one of the symbols with a large amount of production. Embroidery badges can be customized according to the sample or design draft. The key processes include scanner, drawing (omitted if it is customized according to the design draft), vertical cutting, electric embroidery, gluing (soft glue, hard glue and self-adhesive glue are the key), edge cutting, edge burning (edge banding), QC, packaging and other procedures.
The first step is to carry out the design plan of the design draft according to the samples and customers' ideas. For embroidered badges, the original need not be as appropriate as the finished product. You only have to understand the design concept or manuscript, color and its essential dimensions. It is not like the production of anniversary badges and commemorative coins that need to be drawn again for easy copying. People say "repainting" because the objects to be painted need not be embroidered. However, it is necessary to have people with certain embroidery patterns to carry out the copying work.
Then, after the customer determines the design scheme and color, the pattern of the design scheme will be enlarged into a technical drawing 6 times larger, and the version of the embroidery machine will be made according to the enlarged drawing. The lofter should have the methods of an art master and a pattern master. The embroidery method on the drawing reminds us of the type and color of the commonly used lines. In addition, we should take into account some regulations clearly proposed by the printer.
Then the printer uses a professional equipment or electronic computer to print patterns. From paper tape to CD, today, all kinds of vertical cutting tapes can be easily converted into all other file formats no matter what file format they were before. In this link, the human element is the key, and only those skilled and experienced plate makers can be embroiderers. You can verify the vertical cutting belt in various ways. For example, in a shuttle machine, a proofing machine that can make samples can let the printer constantly watch the embroidery status of the embroidered patterns. When using the computer, the sample can only be made after the pattern belt is actually tested and cut on the sample.
The first step is to carry out the design plan of the design draft according to the samples and customers' ideas. For embroidered badges, the original need not be as appropriate as the finished product. You only have to understand the design concept or manuscript, color and its essential dimensions. It is not like the production of anniversary badges and commemorative coins that need to be drawn again for easy copying. People say "repainting" because the objects to be painted need not be embroidered. However, it is necessary to have people with certain embroidery patterns to carry out the copying work.
Then, after the customer determines the design scheme and color, the pattern of the design scheme will be enlarged into a technical drawing 6 times larger, and the version of the embroidery machine will be made according to the enlarged drawing. The lofter should have the methods of an art master and a pattern master. The embroidery method on the drawing reminds us of the type and color of the commonly used lines. In addition, we should take into account some regulations clearly proposed by the printer.
Then the printer uses a professional equipment or electronic computer to print patterns. From paper tape to CD, today, all kinds of vertical cutting tapes can be easily converted into all other file formats no matter what file format they were before. In this link, the human element is the key, and only those skilled and experienced plate makers can be embroiderers. You can verify the vertical cutting belt in various ways. For example, in a shuttle machine, a proofing machine that can make samples can let the printer constantly watch the embroidery status of the embroidered patterns. When using the computer, the sample can only be made after the pattern belt is actually tested and cut on the sample.
